Quality Production Professional- Testing

We are looking for a Operational Quality Professional - SCM(F/M/D) to join our team at Innomotics

The industry-Leader of Motors and Drives

Innomotics is an industry-leading supplier of motors and large drive systems. With a trusted legacy of more than 150 years of engineering expertise, our products power all of the world’s most essential industries. Today, we are bringing the #EnergyTransition to life with a portfolio that enables our customers to boost energy efficiency, reduce greenhouse gases, and minimize the carbon footprints of plants.

Our Most Powerful Engine: Our People

We are a team of more than 15,000 dedicated experts, doers, and innovators. For us, engineering the future means keeping businesses in motion. As a global player operating with the spirit and speed of a mid-sized champion, the future holds unlimited opportunities for us. If you share our bold mindset to be best-in-class, we want you IN.

Location- Chandigarh

JOB SUMMARY

Roles & Responsibilities -- HV Motors & MV Drives

Roles & Responsibilities for Shopfloor Operational Quality Manager

(HV Motors & MV Drives Factory)

1. Incoming & In‑Process Quality Control & Monitoring à Responsibilities

• Ensure quality compliance at all shopfloor stages: winding, coil dressing, VPI, assembly, rotor balancing, machining, and HV testing.
• Ensure the in process Motors or drives as per Checklist /Control Plan
• Conduct patrol inspections, sampling inspections, and layered process audits.
• Verify adherence to specifications, drawings, and work instructions.
• Detect defects early and prevent defective materials from moving to the next stage.

KPIs

• In‑Process Defect Rate (%)
• Stage‑wise First Pass Yield (FPY %)
• Number of Escape Defects to Next Process
• Layered Process Audit Score (%)

2. Quality Gate Management à Responsibilities

• Implement and control quality gates/ verify as per Checklist for critical stages as per Control plan and QAP (Copper à winding à VPI à  assembly à testing)
• Ensure no motor/drive proceeds without passing mandatory quality checks.
• Monitor adherence to checkpoints, inspection records, and digital sign‑off.

KPIs

• Quality Gate Compliance (%)
• Gate‑Wise Rejection/Stop Incidents

3. Gate Check sheet/ Checklist Completeness (%)

     Root‑Cause Analysis & Corrective Action Deployment (CAPA) à Responsibilities

• Lead on‑floor root‑cause investigations for failures and deviations.
• Use structured tools: 8D, 5‑Why, Ishikawa, FMEA.
• Validate effectiveness of corrective actions through follow‑up audits.

KPIs

• CAPA Closure Rate (%)
• Repeat Defect Frequency (%)
• Average RCA Completion Time (days)

4. Process Compliance & SOP Adherence à Responsibilities

• Ensure operators follow SOPs, work instructions, inspection standards, and special process controls.
• Conduct daily checks to verify compliance in winding, brazing, insulation preparation, VPI cycle documentation, and assembly sequences.
• Identify gaps in operator practices and enforce corrective behaviour.

KPIs

• SOP Compliance Rate (%)
• Non‑Compliance Observations per Month
• Process Audit Closure Time

5. Defect Prevention & Quality Improvement Projects à Responsibilities

• Reduce recurring defects in coils, windings, VPI impregnation, assembly alignment, insulation failures, and testing deviations.
• Implement Poka‑Yoke (error proofing) on shopfloor.
• Support Lean/Kaizen projects focused on quality improvement.

KPIs

• Defect Reduction (%)
• Poka‑Yoke Implementations per Quarter
• Quality Improvement Projects Completed

6. Supplier‑Related Quality on Shopfloor à Responsibilities

• Identify supplier‑related issues during production (copper cracks, insulation tears, machining variations, PCB failures).
• Coordinate with SQE and incoming inspection for fast resolution.
• Segregate, tag, and control suspect material on shopfloor.

KPIs

• Supplier Defect Detections at Shopfloor (%)
• Supplier NCR Count
• Response Time to Incoming Quality Issues

7. Measurement System & Quality Tools Usage à Responsibilities

• Ensure correct usage of gauges, micrometres, torque tools, multimeters, PD testers, and electrical instruments.
• Identify broken/out‑of‑calibration tools and escalate immediately.
• Train operators and inspectors on measurement techniques.

KPIs

• Measurement Error Incidents
• Tool Availability & Calibration Compliance (%)
• Inspection Accuracy (%)

8. Rework Control & Scrap Reduction à Responsibilities

• Track shopfloor rework activities and implement corrective actions to prevent repeat occurrences.
• Analyse scrap reasons in winding, lamination, machining, VPI, and assembly.
• Ensure proper approval before scrapping or reworking any material.

KPIs

• Rework Hours per Unit
• Scrap Rate (%)
• Cost of Poor Quality (COPQ %)

9. Quality Training & Competency Development à Responsibilities

• Train operators in defect identification, inspection techniques, torque standards, handling of coils and electronics.
• Develop skill‑certification programs for quality‑critical tasks.
• Conduct regular refresher training based on audit findings.

KPIs

• Operator Quality Skill Certification Coverage (%)
• Training Hours per Employee
• Defects Due to Skill Gap (%)

10. Cross‑Functional Collaboration à Responsibilities

• Work with production, engineering, SCM, test bay, and maintenance teams to resolve quality concerns quickly.
• Participate in daily production meetings, highlight quality risks, and drive immediate countermeasures.
• Support engineering change implementation on shopfloor.

KPIs

• Cross‑Functional Issue Closure Time
• Engineering Change Implementation Success (%)
• Quality Feedback Response Time

Ready to power the future with us? Join Innomotics and start making a difference now. #TeamInnomotics #JoinReliableMotion

Innomotics is an equal opportunity employer and values diversity. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status or disability status.

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